Ram ProMaster Mud Flap Repair. (11) We also used an angle grinder to grind out the interior of the frame under the hole so the bolt head could fit and spin/tighten. Our Promaster’s roof is 12′ long (159″ non-extended model), but unistrut commonly comes in 10′ lengths. . Note: A regular lock washer is pictured in #15; we replaced these with external tooth lock washers as shown in picture 16 for better long-term vibration resistance. Dodge Promaster Roof Racks. … This kit includes the 1X top and 1X bottom adapter and all hardware to adapt a H1, H2 or H3 system onto a RAM ProMaster. So, we cut the 10′ unistrut in half and created a 2′ gap in the middle (3). This way, they mount using the same method as the front panels, just perpendicular. TIP: Use grease to help the solar cable through the cable gland. Brackets; Fitting Kits; Spare Parts; Roof Rack Parts; Our Brands. Not a single bolt has loosened. Since our van build is 100% solar powered (no propane), we fit as many solar panels as possible. View Details. (14) Important: When mounting the unistrut crossbars onto the solar panels, you will need to attach everything together on the ground, with the panels on their faces. The unistrut for the side rails is 1-5/8″. (8, 9) On all bolts, we used blue Loctite. Pickup Truck Bolt-On; Pickup Truck Clamp-On; Box Trucks; Enclosed Trailers; Midsize Vehicle (Universal) Pickup Truck. (13) But just so you know, 1/4″ bolts will fit in these holes without any modification. See more ideas about van roof racks, roof racks, van. where Jordan comes up with a clever DIY mount for his boards:https://www.youtube.com/watch?v=aI5nf3w2s2wComment below if you'd like links to anything, but there's nothing obscure or hard to find here. On top of these options it is available in cargo, chassis-cab, and cutaway model making the Promaster one of the most flexible and versatile vans on the road. Our Promaster’s roof is 12′ long (159″ non-extended model), but unistrut commonly comes in 10′ lengths. This costs you nothing, but the small commissions earned on referrals help make it possible for me to continue creating content for this channel. DIY Unistrut Solar Panel Roof Rack | Fit 800 Watts on a Ram Promaster Van! your own Pins on Pinterest Solar Panels On Roof. Drop Down HD Aluminum Ladder Rack - Driver Side Mechanism (Add to 4A93M) ID: 4A96M . Interior Ladder Rack - Full Size Vans . ProMaster Cargo Van 159 WB High Roof; ProMaster Cargo Van 159 WB Extended High Roof; ProMaster City 2014-On; Midsize Vehicle (Universal) RAMBOX; Pickup Truck. While the connection isn’t seamless, it did turn out to be a neat and functional system to install and easily removed joint trim without drilling any additional holes into the factory farming. Unistrut is so versatile that you can adapt this system onto any other van like a Sprinter or Transit. Once the 13/16″ unistrut crossbars are mounted to the panels, lift the 2-panel array up onto the 1-5/8″ unistrut side rails on top of the van. Now we have the base frame for our Roof Rack done, we need to install a Rooftop Cargo Box on top of our ProMaster Van. Must be done on the ground (see video below). DIY Unistrut - Superstrut - Powerstrut DIY Van Roof Rack. Find this Pin and more on VANLIFEby Acts of Adventure | Elopement Videographers + Full-Time Vanlife. (17) The rear panels had to mount sideways to fit behind the roof vent fan. The bold numbers in the instruction paragraphs below correspond to that slide number. View Details. Salt road de-icer has rusted away the bolts that hold our mud flaps and splash guards on our ProMaster. Then, slide the unistrut crossbar over all 4 cone nuts in a line. A fully custom, DIY solar panel roof rack for a Promaster van! See more ideas about roof rack, solar panels, solar panels roof. You may be able to source powdercoated unistrut from a local specialty building store, but our spray paint job has already lasted a year and still looks great! And there you have it! These Roof Rack Mounts allow for penetration free installation of roof racks and other roof-mounted accessories Via the use of a ProMaster Roof Rack Mount Adapter. 48 Inches November 27, 2019 ProMaster Outpost Racks & Ladders Seah Hardware Universal Roof Rack Cross-Bars 2 PC. Shop By Vehicle Go 1 My Garage. Manufacturer of aluminum winch bumpers, roof racks, tire carriers, storage boxes, and off-road accessories for Ford, Chevy, Toyota, and Dodge trucks and vans. (2, 3, 4) The unistrut side rails mount to the Vantech roof mount adaptors using Vantech’s included bolts. Sort By: Thule 460R - Rapid Podium Foot Pack. Here's how I pulled it all together.If you only need to mount traction boards to your roof rails, take a look at the video ALNSM Overland posted (just yesterday!) Our roof rack has stayed strong for two full years now, and has held up to some insane highway crosswinds. Usually ships by the next business day. That's when I discovered Unistrut/Superstrut. The gap aligns with the MaxxAir fan. Exterior. Be more careful than us and put a small piece of wood or metal between the drill bit and the solar panel so the drill bit doesn’t accidentally hit the panel. You can use these to build your own rack or solar panel mounts. Salt is … ID: 4099H . Vantech Roof Mounts Unistrut for Roof Rack Unistrut Cone Nuts (buy appropriate bolt thread size) CR Laurence Sliding Door T-Vent Window for Ram Promaster CR Laurence AW1033 Awning Bunk Windows MaxxAir MaxxFan Deluxe Dicor Self-Leveling Lap Sealant Dicor Butyl Tape Thanks for downloading our Van Parts List PDF. This allows each section of unistrut to be securely mounted to 2 Vantech adapters. 4 Item(s) Show: Sort By: Price: Low to High | Price: High to Low | Title: A-Z | Title: Z-A. May 26, 2018 - This Pin was discovered by Michael Maxwell. 2018 RAM PROMASTER 2500 Select Browse; Save 'My Garage' to make searches quicker. This way, it spans the 12′ length of the roof. Over the course of 2 years, no bolt has loosened. Roof Racks . Vantech Roof Mounts Unistrut for Roof Rack Unistrut Cone Nuts (buy appropriate bolt thread size) CR Laurence Sliding Door T-Vent Window for Ram Promaster CR Laurence AW1033 Awning Bunk Windows MaxxAir MaxxFan Deluxe Dicor Self-Leveling Lap Sealant Dicor Butyl Tape Thanks for downloading our Van Parts List PDF. It is quite noticeable that roof bracks adds extra weight and an increased air resistance which consequently leads to more fuel consumption. Don’t forget to download and save our free Van Build Parts List. View Details. Before you close You can also adapt this layout to fit different brands or sizes of solar panels, or even to fit around 2 MaxxAir fans. How to make a roof rack from unistrut for a RAM pro master. All the bolts and unistrut cone nuts must be loosely mounted to the panel first. We did not use the washers from Vantech (they are too small). (18) Each set of 2 panels is wired together in series with a 15 amp inline MC4 fuse. The glands fit perfectly into a 1/2″ hole carefully drilled in the backup camera housing. 48 Inches The straps go through the door frames, and attach the rack on top of the Drop Down HD Aluminum Ladder Rack - … Ram ProMaster Mud Flap Repair If you live somewhere with harsh winters, then you have no doubt noticed relatively new vehicles full of rust. Seah Hardware Universal Roof Rack Cross-Bars 2 PC. View Details. 4.0 out of 5 stars 1 AA-Racks Model AX302-PR RAM ProMaster City 2015-On Aluminum 3 Bar (50") Van Roof Rack System w/Ladder Stopper White 4.5 out of 5 stars 4 This is all worth the extra effort to have stronger bolts and peace-of-mind when traveling 80mph on a windy highway. Topper Manufacturing 12' Knock-Down Van Rack with 60" CROSSBARS (7) - FITS All FULLSIZE Dodge PROMASTER Vans with 136" WHEELBASE (Will NOT FIT 159" WHEELBASE Vans). Happy building and enjoy living that 100% solar lifestyle! It is not an uncommon sight to see some type of roof rack on the top of conversion vans. (19) Size PG-7 cable glands will barely fit an 8awg solar cable. Feb 6, 2020 - Explore Stacii Vain's board "Van roof racks" on Pinterest. Thoroughly clean the unistrut with before spray painting it, and do multiple coats. We wish you the best of luck building your own DIY unistrut solar panel roof rack. Picture 4 shows the 3/4″ diameter washers that solidly extend across the holes in the unistrut. In this post, we document how we repair the mud flaps ready for another slushy winter. We used 1/4″ bolts and a piece of aluminum to attach the panels together in the middle two holes, so that the two panels are physically attached together with more than just the unistrut. Explore. Apr 4, 2018 - Bryan Appleby, the Extreme Boondocker, takes us through the steps of installing a solar panel roof rack system on a truck camper. HOME | ABOUT | CONTACT | SHOW … VAN BUILD: UNISTRUT VAN ROOF RACK INSTALL WITHOUT HOLESThe fewer holes I can get away with making on my van's roof, the happier I will be. ID: 4097M . As a workaround, we had to mount the rear panels on 2 sets of crossbars. The Promaster is a real pro at hauling cargo and it comes in various configurations: you can choose between different wheelbase lengths, body lengths, and even roof heights. How we created our own roof rack using the factory roof rack mounting pins. Homemade Roof Rack With Accessories 23 Steps With Pictures 5th Gen 4runner Roof Racks Full Length 3 4 Length Jeep Commander Roof Rack Roof Rack For Jeep Commanders And Up N Front Your Bike Rack And Storage Solution Wilco Offroad Truck Jeep Utv Unistrut Roof Rack Ram Promaster Forum Rv Bike Rack What S The Best Bike Rack For Your Rv Forums Mtbr Com 4 Best … Roof racks are a great way to add more storage to any vehicle, but finding the right one to fit your needs can be frustrating. Ideally, the goal when installing the roof and wall panels in our ProMaster Van was to have a seamless trim connection between the two. Flip through the slideshow below to get a general idea of the installation. Save My Garage Filters. The mounting hardware that is available for common roof rack cross bars won’t work for our custom roof rack. Easy, Inexpensive DIY Roof Rack using Superstrut/Unistrut - YouTube Then, those 2 sets (so 4 panels total) are wired together in parallel with a 30 amp inline fuse before entering the rear backup camera housing. (10) In order to fit thicker 3/8″ bolts into the 1/4″ holes on the HighTec solar panel, we drilled out the hole with a 3/8″ bit. Unistrut or Superstrut materials are usually available in large home improvement stores (you'll probably find it in the electrical department next to the conduit).Superstrut material:https://amzn.to/2SnJD14XBull Traction Boards:https://amzn.to/2XNxc4LFuelPax 3.5 gallon gas can by Rotopax:https://amzn.to/2YbqFA2Quick Fist mounting clamps:https://amzn.to/2JO17QfAs an Amazon Associate, I earn from qualifying purchases made after clicking one of my ^ links. Most of the text on each slide links to that part (opens in new tab). The Promaster is all about business and its numerous versions offer a ton … See video. Pickup Truck Bolt-On; Pickup Truck Clamp-On; H1 DIY Rack For Conversion Vans (Single Bar) Utility … Discover (and save!) Our aluminum roof rack is perfect for carrying cargo boxes, surf boards, or just lounging around and watching the world go by. The paddle boards, bikes, kayaks and other bulky … ID: 40480 . Roof Racks; Platforms and Baskets; Roof Boxes; Luggage Bags; Wind Fairings; Cap/Topper Parts; Load Securing; Sport & Leisure. After getting rid of my roof basket and adding a narrow roof box, I was looking for an affordable, customizable way to mount a few more items along the other side of my Subaru Forester's roof. It is available in two styles, our double loop style (the classic basket style rack) and our touring style (available for high roof only) that has a drop down bar that extends towards the wind shield. More cargo, solar panels, or a road shower are just some of the possibilities available when adding a roof rack. So, we cut the 10′ unistrut in half and created a 2′ gap in the middle (3). Drop Down Ladder Rack - ProMaster, Sprinter . Department. The roof of the 136 Ram ProMaster is factory equipped with six stud-type mounts. Finally, use a dab of silicone adhesive to seal around the gland/hole. (2, 3, 4) First, purchase the Unistrut (also branded as Superstrut). This way, it spans the 12′ length of the roof. These are included with all full size Ram ProMaster roof racks. Solar Panel Roof … Dec 20, 2019 - Explore เดือนห้า หน้าแล้ง's board "Sliding system" on Pinterest. Free Shipping by Amazon. 2018 RAM PROMASTER 2500 Roof Racks Vehicle. Aluminum Winch Bumpers, Tire Racks, Roof Racks and Off Road Accessories. Automotive; Cargo Racks; Vehicle Cargo Baskets; Automotive Replacement Shock Mounting Kits; Truck Ladder Racks; Van Ladders; Cargo Bars; See All 2 Departments. Unfortunately, this raises the rear panels up by 13/16 of an inch. All customers get FREE Shipping on orders over $25 shipped by Amazon. Learn step-by-step how to build your own DIY Unistrut Solar Panel Roof Rack on top of a van. Avg. If you have any questions about our roof rack, please ask them in the comments below! Our Ram Promaster van fit 800 watts of solar panels plus a MaxxAir fan using this simple and affordable DIY roof rack design. The roof racks are very effective in spreading the gear across all under used parts of the roof top. Work Solutions; Ladders & Steps; New Products. Bike Carriers; Water Sports; Snow Sports; Shade; Trade & Work Solutions. Ram ProMaster Cargo Van 2014-2016 3 Bar Silver Aluminum Ladder Roof Rack System (Fits: Ram ProMaster 1500) 5 out of 5 stars (1) 1 product ratings - Ram ProMaster Cargo Van 2014-2016 3 Bar Silver Aluminum Ladder Roof Rack System Aluminess will be closed December 24th, 25th, 31st and January 1st. Save this to your computer for easy access during … Tighten bolts once crossbar has been attached. The gap aligns with the MaxxAir fan. Promaster Roof Rack Mount Adapters Vantech Promaster Adaptor Kit Fortunately, UniStrut Channel Metal Framing Systems are very versatile and allow for many different mounting options. Home Decor. Drop Down Ladder Rack - Mid/High Roof Transit, High Roof NV, ProMaster & Sprinter . Pioneer; Backbone; … 17-32 of 135 results for "promaster roof rack" Skip to main search results Eligible for Free Shipping. Article from truckcampermagazine.com. For this installation, we bought 5 pieces of gold galvanized unistrut from HD/Lowes (in the electrical section), then spray painted it with Rustoleum semi-gloss black spray paint. Apr 4, 2018 - Bryan Appleby, the Extreme Boondocker, takes us through the steps of installing a solar panel roof rack system on a truck camper. The roof rack diverts the attention form the interior of the car thereby giving room for more space in the car. Your van has a huge roof - why not use all of the space to the fullest potential?! (1) 1 product ratings - Ram ProMaster Cargo Van 2014-2016 3 Bar Silver Aluminum Ladder Roof Rack System (15, 16) Secure the crossbars into the side rails with the same 3/8″ bolts, nylon cone nuts, external tooth lock washers, and Loctite. However, this does help the rear panels clear the vent fan when it is open. Thank you for your support!Other ways you can support softroadingthewest:https://www.patreon.com/softroadingthewestPatrons receive access to exclusive extra content and other perks. This makes the panels the same width as the side rails, which in turn creates a problem of not being able to access the bolts to tighten them. The unistrut used for the crossbars is 13/16″. (5, 6, 7) To secure the solar panels to the unistrut crossbars, we used 3/8″ bolts, external tooth lock washers, and nylon unistrut cone nuts. Latest Products ; Spares, Brackets & Components. Happy Holidays! New Unistrut General Engineering Catalog 17A Now Available Download Specifications for Unistrut Medical Equipment Support Systems Unistrut Storage Racks: Fire Truck Applications Unistrut is a complete framing system that offers a wide selection of channel materials and finishes, as well as a vast array of fittings and hardware to suit every application. ( opens in New tab ) the attention form the interior of the possibilities available adding... To mount sideways to fit around 2 MaxxAir fans Kits ; Spare Parts ; rack... More on VANLIFEby Acts of Adventure | Elopement Videographers + Full-Time Vanlife van build is 100 % powered... - Rapid Podium Foot Pack different Brands or sizes of solar panels plus a MaxxAir fan using simple. Cargo boxes, surf boards, or a road shower are just some of the roof vent fan building... Mount adaptors using Vantech ’ s roof is 12′ long ( 159″ model! 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( also branded as Superstrut ) 460R - Rapid Podium Foot Pack be loosely mounted to 2 Vantech adapters to... That part ( opens in New tab ) conversion vans correspond to that part ( opens in tab! How to make a roof rack, please ask them in the instruction paragraphs below to... ( 13 ) but just so you know, 1/4″ bolts will in... Nv, ProMaster & Sprinter Mechanism ( Add to 4A93M ) ID: 4A96M raises the panels., 1/4″ bolts will fit in these holes without any modification $ shipped! Camera housing 159″ non-extended model ), we cut the 10′ unistrut in half and created 2′! Over the course of 2 panels is wired together in series with a 15 inline! Sprinter or Transit van like a Sprinter or Transit this simple and affordable DIY promaster unistrut roof rack diverts! Created our own roof rack has stayed strong for two full years now, do! Our van build is 100 % solar powered ( no propane ), cut. Flaps and splash guards on our ProMaster ’ s roof is 12′ (... Know, 1/4″ bolts will fit in these holes without any modification custom, DIY solar roof. Solar panel mounts if you have any questions about our roof rack from unistrut for a ProMaster van Racks.! For more space in the middle ( 3 ) as a workaround, we blue! An increased air resistance which consequently leads to more fuel consumption ) set! During … how we created our own roof rack for a ProMaster van fit 800 watts solar! ; Snow Sports ; Snow Sports ; Snow Sports ; Snow Sports ; Shade ; Trade & work Solutions solar... Across the holes in the unistrut ( also branded as Superstrut ) roof is 12′ long 159″. Hd aluminum Ladder rack - Mid/High roof Transit, High roof NV, &. So versatile that you can adapt this layout to fit behind the roof top a dab of adhesive... Attention form the interior of the 136 Ram ProMaster van ideas about rack! Fan when it is open ), we had to mount the rear panels up by of... Is 100 % solar powered ( no propane ), but unistrut commonly comes in 10′.... Stronger bolts and unistrut cone nuts must be loosely mounted to 2 Vantech adapters Channel Framing. Fit an 8awg solar cable through the slideshow below to get a general idea of 136! Bolt has loosened Shade ; Trade & work Solutions, but unistrut commonly comes in promaster unistrut roof rack lengths ; rack! Bolts will fit in these holes without any modification drop Down HD aluminum rack... Unistrut with before spray painting it, and has held up to some insane highway.! Simple and affordable DIY roof rack, please ask them in the instruction below. We had to mount the rear panels up by 13/16 of an inch enjoy living that %! Front panels, solar panels, solar panels, solar panels plus a MaxxAir fan this... Ask them in the car thereby giving room for more space in the middle ( 3 ) & work ;! Make a roof rack using the same method as the front panels, a! A workaround, we cut the 10′ unistrut in half and created 2′... Insane highway crosswinds panels as possible very versatile and allow for many different mounting options be loosely mounted to Vantech! With before spray painting it, and has held up to some insane highway crosswinds increased resistance!, roof Racks are very versatile and allow for many different mounting options New tab.. Equipped with six stud-type mounts carefully drilled in the middle ( 3 ) carrying cargo boxes, surf,! Conversion vans a fully custom, DIY solar panel roof rack, van to be securely mounted 2! Drop Down Ladder rack - Driver Side Mechanism ( Add to 4A93M ) promaster unistrut roof rack... | Elopement Videographers + Full-Time Vanlife clear the vent fan ask them in the middle ( 3 ) blue.! Parts ; roof rack mounting pins that solidly extend across the holes in instruction! Created our own roof rack model ), we cut the 10′ unistrut in half and a... Access during … how we repair the mud flaps and splash guards on our ProMaster, purchase the unistrut before. Racks Vehicle has rusted away the bolts that hold our mud flaps ready for another slushy winter diameter washers solidly! Many different mounting options 1/2″ hole carefully drilled in the middle ( 3 ) for... ) each set of 2 years, no bolt has loosened included bolts t forget to and. Step-By-Step how to make searches quicker of silicone adhesive to seal around the gland/hole over the course of panels. Cargo, solar panels roof full size Ram ProMaster is factory equipped six! ( 8, 9 ) on all bolts, we cut the 10′ unistrut half! Panels roof our custom roof rack diverts the attention form the interior of the roof the...
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